Sensor Body Assembly for Machine Tool Industry

Sensor Body Assembly for Machine Tool Industry
Sensor Body Assembly for Machine Tool Industry
Sensor Body Assembly for Machine Tool Industry
Sensor Body Assembly for Machine Tool Industry
Sensor Body Assembly for Machine Tool Industry
Sensor Body Assembly for Machine Tool Industry

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TNS Machining enjoys an industry-wide reputation for high quality fabrication and assembly of critical components. We manufactured the sensor body assembly shown here for a customer in the machine tool industry. Designed to provide fast and reliable verification of tool breakage, consistent operation was crucial to preventing costly production errors.

Utilizing our precision turning and 4-axis milling equipment, we fabricated the six components of this sensor body from aluminum, brass, and carbon steel. A deburring process removed all machining debris while smoothing the edges and leaving no sharp corners. After application of black and clear coat anodized finishes, we assembled the component and performed final dimensional inspections before shipment to the customer. Featuring an overall length of 96 mm and 28 mm in diameter, we manufactured this part to within tight ± 0.01 mm tolerances.

Manufacturing parts for the machine tool industry must be done with the utmost accuracy in order to ensure the highest level of equipment performance. Our high quality results combined with our reliable, on-time delivery of 1000 pieces/order makes us a trusted supplier for this customer. If you would like to learn more about this project or have a similar one and would like to discuss the details, contact us today.

Highlights of Sensor Body Assembly for the machine tool industry

Product Description
Sensor Body Assembly
Capabilities Applied/Processes
Primary:
CNC Turning
4-Axis CNC Milling

Secondary:
Deburring
Equipment Used to Manufacture Part
CNC Lathe, CNC Mill
Overall Part Dimensions
Sensory Body
Length : 96 mm
Diameter : 28 mm
Tightest Tolerances
±.01mm
Material Used
Aluminum 6061-T6
360 Brass
Steel 12L14
Brazed Pins
Material Finish
Blue Anodize
Black Anodize
Clear Anodize
Additional Facts
Break all Sharp Corners
6 parts: Sensory Body, Retaining Ring, Adjusting Ring, Stop Segment, Top cap, Coupling
In process testing/inspection performed
5/pc
Industry for Use
Machine Tool (cutting tool breakage detection)
Volume
1,000/run
Delivery/Turnaround Time
4 weeks
Delivery Location
Waukesha, WI
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Sensor Body
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